References for Industrial Machine Vision and AOI
Customer Projects and Experience with OCTUM System Solutions
Machine builders, equipment manufacturers and production companies worldwide use OCTUM machine vision and AOI systems for automated quality inspection. Applications range from assembly and code inspection to surface and dimensional inspection as well as the inspection of pharmaceutical products and packaging.
As a system integrator, OCTUM develops complete inspection solutions combining cameras, optics, lighting, software, mechanics and interfaces. Each system is tailored to the specific inspection task, product, cycle time and existing production environment.
The following customer testimonials provide insights into projects in the pharmaceutical, packaging, automotive, mechanical engineering and industrial automation sectors. They cover demanding integration projects, inspection systems used internationally, the modernisation of existing equipment and long-term technical support.
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OCTUM System Solutions in Long-Term Operation
Customers benefit from:
- industrial machine vision experience since 1996
- more than 6,000 systems installed worldwide
- custom machine vision and AOI solutions
- integration into new and existing machines
- in-house software and application expertise
- experience in regulated production environments
- international installation and commissioning
- long-term support, retrofit and modernisation
Some OCTUM systems have been in operation for 15 or 20 years. Traceable project documentation, long-term software expertise and the ability to implement technical enhancements help ensure that existing systems can continue to be used over the long term.
Inline Inspection Systems for Pharmaceutical Filling and Packaging Equipment
Company: Syntegon Technology GmbH
Industry: Pharmaceutical and packaging machinery
Application: Development and integration of inline inspection systems
Syntegon develops filling and packaging equipment for the pharmaceutical industry. OCTUM supports the development of inline inspection systems through technical consulting, machine vision expertise and close coordination throughout the project.
“As a manufacturer of pharmaceutical filling and packaging systems, we develop innovative and future-oriented line systems. In our work, OCTUM has proven to be a reliable, flexible and loyal partner. Our development team for inline inspection systems relies on this collaboration!”
Corinna Ries, Process Engineering
Long-Term Support for an Existing OCTUMISEr System
Company: Eli Lilly and Company
Industry: Pharmaceuticals
Application: Technical support for a long-standing inspection system
OCTUM continues to support existing systems many years after their original commissioning. In this particular case, the original project was identified and supported after 13 years with the help of the available documentation and software expertise.
“The team was fantastic and very helpful. We didn’t know much about the OCTUMISEr software – it was therefore great that OCTUM was able to identify the original project from 13 years ago and support us. Most companies just don’t hold onto this kind of information.”
Daniel Miller, Process Engineering
Inspection Solutions for Tube-Filling Machines Used Worldwide
Company: IWK Verpackungstechnik GmbH
Industry: Packaging technology and healthcare
Application: Inspection systems for TFS 30 and TFS 80 tube-filling machines
OCTUM inspection solutions are used worldwide in IWK tube-filling machines. The collaboration includes the technical implementation of demanding inspection tasks and the joint support of projects in the healthcare sector.
“We’ve been successfully using innovative inspection solutions from OCTUM in our TFS 30 and TFS 80 tube-filling machines around the world for years. During our joint projects, we’ve got to know OCTUM as flexible and reliable. The good teamwork has also helped us overcome critical situations with our demanding customers in the healthcare sector. We will happily recommend OCTUM as a competent and fair partner at any time.”
Bernd Pfirmann, New Machine Sales
Machine Vision for Pharmaceutical Automation and Robotics Projects
Company: Pharmabotix AG
Industry: Pharmaceuticals and biotechnology
Application: Sensor and camera technology for qualified automation systems
Pharmabotix develops robotic and automation solutions for the pharmaceutical industry. The collaboration combines product handling, robotics and pharmaceutical automation with industrial machine vision for visual inspection, identification and control tasks.
“As machine builders and robot integrators in the pharmaceutical environment, we are frequently confronted with problems that require modern sensor and camera technology. We rely on OCTUM’s expertise and experience, particularly for qualified systems, and greatly value our collaboration.”
Fabian Stutz, Managing Director
International Inspection Systems for Quality and Process Optimisation
Company: Tenneco Inc.
Industry: Automotive
Application: Multiple machine vision systems at international production sites
Tenneco uses several OCTUM inspection systems at its production sites. The systems support automated quality inspection and provide information for the continuous improvement of manufacturing processes.
“We use several machine vision systems from OCTUM in our plants. These inspection systems are an important part of our continuous efforts to optimise costs and improve production quality. OCTUM has proven to be a reliable and competent partner, even for highly complex and innovative solutions. We are very satisfied with our collaboration.”
Hans-Gerd Kröschel, Director Global Manufacturing Engineering
Assembly Inspection of Heat Shield Components
Company: Schröter Metallwarenfabrik GmbH & Co. KG
Industry: Automotive and metal processing
Application: Automated assembly inspection of heat shield components
The integrated machine vision system inspects defined assembly and quality characteristics of the components. Additional inspection characteristics were incorporated into the system during on-site implementation.
Objective 100% inline inspection helps the customer detect defective components at an early stage and reduce the effort associated with complaints.
“The OCTUM machine vision system installed for the assembly inspection of heat shield components meets our requirements precisely. Additional inspection characteristics were also easily integrated on site. The objective 100% inspection of the components meets the expectations of our demanding automotive customers, meaning that complaints and their handling are now a thing of the past. We are happy to recommend OCTUM as a competent solution provider – they really know what they’re doing!”
Ralf Wilhelm, Managing Director
>> Automated Assembly Inspection for Automotive Applications
Machine Vision Systems with 3D Design Throughout the Project
Company: Freudenberg Sealing Technologies GmbH
Industry: Industrial manufacturing and automotive
Application: Integration of multiple inspection systems
In addition to the technical performance of the inspection systems, structured project management and early 3D design were important elements of the collaboration.
Early spatial planning supports the coordination of camera positions, lighting, mechanics, product handling and the available installation space.
“OCTUM inspection systems have already proven their value several times in our plants. We were equally impressed by the professional project management and the 3D design provided by the company at the beginning of the project. We can recommend OCTUM as a competent and reliable partner.”
Gerhard Kutschera, Process Engineering
>> Integrating Machine Vision into Machines and Production Equipment
Successful Modernisation of Existing Inspection Systems
Company: Andreas Stihl AG
Industry: Industrial manufacturing
Application: Modification and modernisation of existing systems
Existing machine vision systems can often be adapted to new technical requirements, products or production conditions. OCTUM provides support from the analysis of the existing system through implementation and recommissioning.
“The modification of the existing systems was successfully completed today. I would therefore like to take this opportunity to express my appreciation for the excellent handling of the entire project. I can highly recommend the quality of the products and services. I would be pleased to carry out another project with your company in the future.”
Uwe Käfer, Production Planning
Camera System for a Custom Automation System
Company: BBS Automation
Industry: Mechanical engineering and automation
Application: Integration of a camera system and support during MSA activities and acceptance
In custom automation projects, machine vision, machine control, product handling and inspection processes must be closely coordinated. OCTUM supported the project during both the technical implementation and the MSA activities and final acceptance.
“Both we as the machine builder and the end customer are absolutely delighted with the camera system. Thanks to the exceptional support provided by OCTUM, the MSA activities and acceptance were completed on schedule. We are very satisfied with the result and the overall course of the project.”
Michael Kreitmair, Project Management
Assembly Inspection and Code and Character Recognition
Company: Lanco Integrated GmbH & Co. KG
Industry: Mechanical engineering and automation
Application: Inspection systems for custom assembly equipment
In Lanco assembly equipment, OCTUM systems inspect assembly conditions and recognise codes and human-readable text, among other tasks. The inspection systems are adapted to the customer-specific products, characteristics and production conditions.
“OCTUM inspection systems are used in our custom assembly equipment for assembly inspection and code and character recognition. Our customers’ requirements are usually highly specific and demanding. OCTUM has always met these requirements and delivered innovative, reliably functioning inspection systems. We value our successful and long-standing collaboration with OCTUM. We are happy to recommend OCTUM’s services and solutions.”
Gerhard Buchhöcker, Design Manager
What Customers Value About Working with OCTUM
The customer testimonials cover different applications and industries. At the same time, they highlight recurring requirements for a machine vision partner:
- reliable technical solutions for demanding inspection tasks
- close coordination with mechanical engineering, automation and quality assurance teams
- flexible adaptation to customer-specific requirements
- transparent and professional project management
- support during MSA activities, acceptance and commissioning
- integration of additional inspection characteristics
- long-term support for existing systems
- experience with international and regulated production environments
- one point of contact for the complete inspection system
Pharmaceuticals
Inline inspection of pharmaceutical containers, closures, markings and product-related characteristics while taking regulated production requirements into account.
Medical technology
Automated inspection of medical products and plastic components for geometry, completeness, assembly, surface quality and markings.
Packaging Technology
Inspection of tubes, labels, folding cartons and other packaging for position, print quality, codes, completeness and damage.
Automotive
Assembly inspection, code inspection, dimensional inspection and surface inspection of components and assemblies in automated manufacturing processes.
Additional Industrial Applications
OCTUM also develops inspection solutions for metal and plastics processing, electronics, cosmetics and other industrial manufacturing sectors.
Does OCTUM work directly with machine builders?
Yes. OCTUM works with machine builders, equipment manufacturers, automation companies and production companies. Machine vision, product handling, machine control, reject handling and data transfer are coordinated according to the specific project requirements.
Are OCTUM systems suitable for regulated production environments?
OCTUM has experience with machine vision systems for regulated production environments. Depending on the project and system configuration, functions and documentation supporting requirements derived from GAMP 5, EU GMP Annex 11 and 21 CFR Part 11 can be included.
What information does OCTUM need for an initial project assessment?
Helpful information includes a description of the product, relevant known-good and known-defective samples, the characteristics to be inspected, known defect patterns, cycle time, product variants and information about the planned or existing machine environment.
Your Inspection Application – Our Technical Assessment
Would you like to automate a quality inspection, integrate machine vision into new production equipment, or expand or modernise an existing inspection system?
Describe your product, the relevant inspection characteristics and the conditions in your production environment. Together, we will determine which technical approach is suitable for your application and whether a feasibility study is recommended as the next step.
The following information is particularly helpful for an initial assessment:
- product description
- images or drawings
- known-good and known-defective samples
- relevant defect characteristics
- cycle time and production speed
- product variants and formats
- information about the machine environment
- required result and data interfaces